Machine Condition Monitoring
Predict Failures. Reduce Downtime. Monitor Machine Health.
IoT-powered condition monitoring for motors, pumps, compressors, fans, and other critical rotating equipment. BoxTech enables solution providers and businesses to build connected machine-monitoring systems using vibration, temperature, and current sensors, gateways, connectivity, and centralized dashboards—providing continuous visibility into machine health and performance.
The Challenge
The Challenge
Machines often show warning signs before they fail, but manual inspection rounds and fixed maintenance schedules can miss them.
Common challenges include:
The BoxTech Solution
Connected Machine Health Monitoring.
BoxTech provides the hardware and technical ecosystem required to build scalable machine-monitoring solutions.
Wireless sensors attached to machines continuously measure vibration, temperature, current, and other condition indicators, while IoT gateways send the data to a centralized platform.
Users can view live machine health, set thresholds, receive alerts, and review historical trends from a single dashboard.
How It Works
How It Works
Sense
Vibration, temperature, current, and other sensors installed on motors, pumps, gearboxes, compressors, fans, and conveyors continuously measure machine condition.
Connect
IoT gateways transfer sensor data using suitable connectivity such as LoRa, Wi-Fi, cellular, BLE, RS-485 / Modbus, or other supported technologies.
Monitor
Machine readings are displayed on a centralized IoT dashboard for real-time visibility.
Alert
When a vibration, temperature, or current threshold is crossed, the system can trigger alerts through SMS, email, or application notifications.
Analyze & Plan
Historical trends help identify gradual changes, investigate incidents, and plan maintenance before a failure occurs.
Key Capabilities
Key Capabilities
Vibration Monitoring
Track vibration levels to help identify imbalance, looseness, misalignment, and bearing wear.
Temperature & Current Monitoring
Monitor motor and equipment temperature and electrical load to spot overheating and overload conditions.
Custom Thresholds & Alerts
Configure different limits for each machine type, location, or operating condition.
Condition-Based Maintenance
Plan maintenance based on actual machine condition instead of fixed calendar schedules.
Runtime & Utilization Tracking
Measure running hours, idle time, and load to understand how machines are being used.
Centralized Dashboard
Monitor machines across multiple lines, plants, and sites through one platform.
Historical Trends & Analytics
Review past readings, compare machines, and identify recurring problems.
Scalable Architecture
Start with a few critical machines and expand to entire plants and thousands of connected sensors.
Use Cases
Where It Can Be Used
Manufacturing Plants
Monitor motors, conveyors, presses, and production-line equipment to reduce unplanned stoppages.
Oil, Gas & Energy
Monitor pumps, compressors, and rotating equipment at remote or hazardous sites.
Water & Wastewater Plants
Monitor pumps, blowers, and motors that must run reliably around the clock.
HVAC & Building Systems
Monitor chillers, fans, and air handlers to maintain comfort and avoid breakdowns.
Mining & Heavy Industry
Monitor crushers, conveyors, and heavy equipment operating in harsh conditions.
Food & Beverage Processing
Monitor mixers, pumps, and packaging equipment to keep production running.
Business Benefits
Business Benefits
Connected Machine Health
One Connected Machine-Health Ecosystem.
BoxTech brings together IoT hardware, sensors, gateways, connectivity, dashboards, and technical integration support to help solution providers deploy scalable machine condition monitoring solutions.
Start with a single machine or expand across multiple production lines, plants, and thousands of monitoring points.
Know Your Machines. Fix Problems Early.
Know Your Machines. Fix Problems Early.
Build smarter machine-monitoring solutions with connected sensors, intelligent alerts, and centralized visibility.